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Thread: Clutch problem?

  1. #1
    Join Date
    Jun 2007
    Posts
    172

    Default Clutch problem?

    I am trying to get my clutch working. The clutch worked when I took my car apart last year. I have a zoom street stock clutch, CNC pull type slave cylinder, Wilwood ? master cylinder and new clutch fork. The problem is... I have to have the throw out bearing against the fingers ,all the time,( No play in fork) to get the clutch to disengage. I have bleed it over and over. I have taken it apart 3 times checking everything. The clutch works fine once I get it that tight. Could the master and slave cylinders be worn out? What am I missing? Thanks

  2. #2
    Join Date
    Feb 2008
    Location
    Plainfield, IL
    Posts
    425

    Default

    Sounds like the clutch fork you replaced is not correct, or uses a different pivot ball height.

    Dave
    2012 UMP Stock Car National Champions.
    2013 UMP Modified Rookie of the Year
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    2016 Kankakee Speedway UMP Modified Champion
    2016 UMP Modified, Northen IL Regional Champion
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  3. #3
    Join Date
    May 2007
    Location
    Guysville, Ohio
    Posts
    391

    Default

    Slave cylinder may not have enough travel for your application. Are you allowed to run a hydraulic release bearing? They work out nice.

  4. #4
    Join Date
    Jun 2007
    Posts
    172

    Default

    Had the problem before I changed the fork. Every thing is as it was set up before. The new fork is the same as the old one. The old one had the tabs worn some so I changed it, thinking it was the problem. We can run the hydo bearing. I don't know anything about them.

  5. #5
    Join Date
    Sep 2011
    Location
    Central IL
    Posts
    504

    Default

    The hydraulic bearings make life so much easier. I would definitely recommend one, the extra money is worth it for as much less hassle you have. You will regret using anything else if you do switch. Tilton makes really nice ones, very dependable.
    #72W U.M.P Stock Car

  6. #6

    Default

    Hyd throw out bearings are the worst... I only use the pull type slave cylinder....the problem is...not enough travel. So, to fix that problem, I move the pivot point. I cut the fork right at the end of the bellhousing, weld a piece of 1" flatbar over the part I cut, drill a hole in it, put a 3/8 hiem on the slave cylinder and bolt it to the fork. This will bring the part the slave cylinder bolts to closer to the pivot, thus requiring less travel.

  7. #7

    Default

    complicated? I have used this system for years...with zero failures...one is over 14 years old. Look at the amount of travel required...mounted in the stock location a slave cylinder just barely releases the clutch...so you have to run it to tight for it to work. takes about 30 min. to modify the fork. Seems pretty easy to me. and if it ever fails....which I have not seen...all the linkage is outside...so you don't have to pull the transmission to fix it like a hyd. bearing. And...to adjust...you don't have to pull the transmission either....seems very simple to me. I have had a couple of hyd. bearings...all failed at some point and needed new o rings.... and the cost is way higher than a pull cylinder

  8. #8
    Join Date
    May 2007
    Location
    Guysville, Ohio
    Posts
    391

    Default

    Hey stock car, I've used the same idea with the fork before, with the addition of an old rocker arm pivot ball on the front (dished) side of the fork. Seems to help keep the slave from binding. Hydro release bearings are deff the way to go, may have to get a shim kit for it.

  9. #9
    Join Date
    Jun 2007
    Posts
    172

    Default

    I have found out the clutch fork pivot ball depth is off. I have ordered a longer stud to put in. That doesn't explain why it worked for 3 years. I will try that before I go any further. I also use just a threaded rod.

  10. #10
    Join Date
    Jun 2007
    Posts
    172

    Default

    I got it all back together today with the longer stud. Still the same problem.....

  11. #11
    Join Date
    Jun 2007
    Posts
    172

    Default

    I dont want it touching the fingers. It didnt before I took it apart. But now it will not work without it. I think the master and slave are week. I have the car on jack stands now. With the car running it will not go in gear. I can tighten the fork up tight, with the TO bearing against the fingers, it works. Doesn't matter if it is on the ground or in the air,same thing. With it running I push the clutch and brake at the same time the car dies. So I know it is not releasing. The clutch is in the right way. Can only go one way on mine...LOL....I think I need a 7/8 bore master( has 3/4 now) and a new slave....

  12. #12
    Join Date
    Jun 2007
    Posts
    172

    Default

    It only moves about 5/8" with it hooked up and not. Not sure what it was before, never checked it, just set the play. If I turned the clutch backwards, the springs hit the flywheel and there is a 1/4" gap between it and the flywheel.

  13. #13
    Join Date
    Jun 2007
    Posts
    172

    Default

    Could it be the pressure plate? It looked good all the times I put it in....LOL Maybe something wrong with it?? But like I said before... If the TOB is against the fingers everything works. To me it just doesn't have the pull and adjustment it needs or had....
    Last edited by SRT17; 11-22-2014 at 09:30 AM.

  14. #14

    Default

    I always had that problem till I moved the pivot....takes 30 min. and will stop all your problems... although...I did read on some slave cylinders they move more than 3/4" for this reason. I usually run speedway cylinders cause their cheap. I did install a cnc cylinder recently...it seemed to have even less movement than the speedway cylinder. Im sure stock car driver thinks Im an idiot....but...I have been racing for 25 years...and have done this simple repair a lot of times....heck..I even moved the pivot ball to the right side of the bellhousing and did the same thing to make it simpler to work on.... took about an hour to modify the bellhousing...but on cars with a stock floorboard, its a lot easier to work on.

  15. #15
    Join Date
    Mar 2010
    Location
    A-O
    Posts
    188

    Default

    How big is the diameter of the piston in the master cyl? you might need a different master with a bigger piston...

  16. #16

    Default

    Size of the master cylinder does not change how far the slave cylinder moves....just how quickly... most clutch master cylinders are 3/4 " I have one with a 1" the clutch pedal is much harder...but only moves a few inches, compared to my other cars with 3/4 master cylinders.

  17. #17
    Join Date
    Jun 2007
    Posts
    172

    Default

    Got around to working on the car.... New master and slave cylinder and longer stud... Problem solved....

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